Brass gate valves are the most common types of valves used in a plumbing system for water to throttle. However, improper installation might lead to leakage, low system efficiency, and sometimes permanent damage. Proper preparation is essential when installing a brass gate valve for the first time or replacing one. Here are some common mistakes to watch out for in the installation process.
1. Not Checking for Compatibility
Always fit a brass gate valve to the remainder of your plumbing system. Brass valves are designed for use on certain pipe materials such as copper, steel, or PVC. A valve installed that is not compatible with the pipes used in the system may leak or cause system failure. For example, using a copper valve in PVC may cause a bad seal and risk water damage.
2. Failing to Turn off the Water Supply
Perhaps the most common threatening oversight is to failure to turn off the water before installation. You think you are only replacing a valve but that water trickling through the system can cause flooding, leaks, and worse. The mistake is messy and possibly causes wetting damage to adjacent areas, floors, and even the foundation.
3. Wrong Tools
Improper tools on installation guarantee problems with your brass gate valve. For example, pliers or adjustable wrenches can easily damage very fragile parts such as the stem or seat of the valve, resulting in a leak or inoperability of the valve.Instead, use the appropriate pipe wrenches and torque tools for the job. The correct wrench ensures you apply the exact amount of force, not too much to over-tighten or damage the valve.
4. Over-tightening of the Valve
The most common mistake people make is they over-tighten the brass gate valve. Although the valve must be tightly secured, over-tightening causes damage to the thread, which may eventually cause leakage around the connection valve if the threads get stripped or deformed.
5. Valve Not Properly Positioned
When installing a brass gate valve, ensure that it is in the right position. Most gate valves carry a directional arrow that indicates the proper flow direction. To install it in the wrong direction may lead to water flow issues since the gate at the inside of the valve will not align properly, and this may result in restricted flow or complete blockage thus, inefficiently affecting your system.
6. Neglecting to Use Thread Sealant or Teflon Tape
In preventing leaks, one of the important steps is to apply a thread sealant or Teflon tape. Brass gate valves usually have threaded connections usually that need sealing in order not to leak water. If no application of the thread sealant or Teflon tape on the male threads is observed, then small leaks might occur and last for an extended period of time.
7. Lack of checking for Leaks after Installation
Most of those people end up finishing the installation and leaving without making any further checks for leaks; at times, even a minor leak can lead to bigger problems like water damage or corrosion from water.Once the gate valve brass has been installed, restore the supply of water and check for leaks on all connections. In case of drips observed, shut off the water supply and tighten the valve.
8. Valve Installation in Difficult Location
Another common mistake is that it locates the brass gate valve in inaccessible areas. It may seem convenient at first, but when you really need to fix or change the valve, it is going to be a hassle. When located behind walls, cabinets or in cramped areas, future maintenance or repairs will become more cumbersome and take longer to accomplish.
9. Ignoring Manufacturer Instructions
Every brass gate valve comes with the manufacturer’s instructions and guidelines. Omitting these can result in a poorly installed valve, which will soon fail. The manufacturer may also include information about the torque required, sealants, or other relevant features of the valve.
10. Not Considering Future Maintenance
It is easy to overlook potential future maintenance when installing a brass gate valve; however, that can cause a problem later. For instance, without adequate space installed in a valve for maintenance, one may encounter challenges getting to it and be forced to replace the valve or make corrections that may have occurred.
Conclusion
Installing a brass gate valve is not that difficult, but a few landmines one may want to avoid. Whether it is compatibility, the use of the proper tooling, or the proper sealant-applied installation step plays a crucial role in ensuring a successful installation. With these tips and avoidance of common mistakes, your brass gate valve will operate efficiently for years to come. Remember, when doing the proper installation, you are saving yourself time and money in costly repairs.
Read More: Top Benefits of Using Brass Valves in Water and Gas Systems